Posts Tagged 'Emerson Process Management'

Emerson Enhances Ovation® SCADA Capabilities for More Effective Management

Emerson Process Management recently announced that its Bristol® ControlWave® remote terminal unit (RTU) technology has been fully integrated into its Ovation® SCADA platform, translating into a number of benefits for municipalities and investor-owned utilities. These benefits include better management of distributed systems and remote sites, improved water/wastewater process control reliability, and reduced operations and maintenance (O&M) costs.

Traditionally, SCADA systems poll RTUs for information either at specified time intervals or on demand. With the tight integration of the Bristol ControlWave RTU, the Ovation SCADA platform now features a configurable polling mechanism. This allows operators the option of having the RTUs send data directly to the SCADA server or central Ovation control system only when values change. Not typically available from other SCADA suppliers, this “report by exception” messaging scheme not only optimizes bandwidth but also provides real-time alarming of remote sites.

The Ovation SCADA system now also offers users access to more data than was available previously. If configured for periodic polling, the Ovation SCADA solution with ControlWave RTU technology has the capability to buffer and time stamp data – including alarms – then send it directly to the Ovation historian so that no data is “lost” in the event of a communication failure. Conversely, when most other SCADA systems are configured to transmit data during specific time intervals, only a “snapshot” of information is relayed back to the SCADA server. This is less than optimal, as alarms or other abnormalities can be missed if they take place between polling intervals or during a communication outage.

The availability of better and more complete information through the integrated Ovation SCADA solution is advantageous for early detection of equipment failure, more efficient deployment of field crews, and provides a higher degree of data integrity for helping to ensure compliance with environmental regulations.

The integrated Ovation SCADA solution also offers enhanced reliability features unique to Emerson. These include fault-tolerant data transmission through redundant communication schemes as well as an additional security mechanism that ensures the RTU is communicating only with the SCADA server or central Ovation control system and not being intercepted by an outside source.

Emerson’s Ovation SCADA solution is part of the company’s broad portfolio of automation, analytical and optimization solutions for the water/wastewater industry. These include the PlantWeb® digital plant architecture which leverages the Ovation control system, Bristol ControlWave RTU technology, AMS® Suite of predictive maintenance software, intelligent field devices, valve automation and asset optimization solutions. The end result is a single seamless system that integrates real-time process and equipment information with transaction-based enterprise business systems. A number of major metropolitan areas – including Detroit, Chicago, San Diego and Washington, D.C., as well as smaller municipalities – rely on Emerson’s scalable Ovation SCADA solutions to oversee their water and wastewater infrastructures.

“We understand the operational, regulatory and financial issues facing the water and wastewater industries and know that efficiently and expertly managing water and wastewater treatment processes and systems plays an important role in enabling municipalities and investor-owned utilities to effectively address these challenges,” said Bob Yeager, president of the Power & Water Solutions division of Emerson. “The availability of our enhanced SCADA capabilities is indicative of Emerson’s ongoing commitment to embracing and integrating the latest technologies so that organizations are able to best serve their communities not only today, but well into the future.”

Emerson Selected to Update Controls at Power Station Serving PetroChina’s Dalian Refinery

Emerson Process Management recently announced it is updating the controls at a power station that provides electricity and steam to PetroChina’s Dalian Refinery, located in northeastern China’s Liaoning province. The refinery is expanding its operation, which will boost annual production capacity to 20.5 million tons, making it the largest refinery in China. Emerson will install its Ovation® expert control system at the captive power station, which is undergoing a comprehensive modernization as part of the complex’s overall expansion.

The power station, which is fueled by cracked gas and residual oil – byproducts of the refinery process – consists of three older 25-MW units controlled by outdated PLC control systems, as well as two newer 25-MW units that utilize Emerson’s previous-generation WDPF® distributed control system. There are three distinct phases to the control system project.

First, in September and October 2007, Emerson performed a WDPF-to-Ovation migration for the two newer units. From its inception, Emerson’s Ovation system was designed to allow a straightforward migration path for users of its WDPF systems. Emerson’s migration path allows WDPF customers to retain much of their investment by allowing them to keep existing I/O cards, field cabling, terminations and cabinets; as well as their system engineering investment in control logic, graphics and the database. This enables users, such as PetroChina Dalian, to increase the functionality of their control systems in a cost-effective way.

For the second phase of the project, Ovation was installed at the power station’s new auxiliary facility, which includes a deaerated water station, heating exchange station and condensed water station.

Emerson is currently in the third and final stage of the project, completely replacing the PLC controls in the older units with the Ovation system. Once this is accomplished, the power plant will be equipped with a fully integrated control solution utilizing Ovation technology. The Ovation system will perform data acquisition; monitor and control the sequence control system, water treatment control and furnace safeguard supervisory system; and interface to existing turbine controls.

Company: Emerson Process Management ALGOR, Inc.
Web Site: www.emersonprocess.com
Location: Pittsburgh, PA 15238
Description: Power & Water Solutions, based in Pittsburgh, engineers and supports process control technology to improve the performance and efficiency of power plants, wastewater treatment facilities and water treatment facilities. Read more.

Emerson Wins Contract at Bang Pakong Power Plant in Thailand

Emerson Process Management recently announced that it has received a contract to replace aging controls for two 300-MW, combined-cycle blocks at the Bang Pakong Power Plant in Thailand. Bang Pakong, which employs two types of generating facilities – four conventional thermal power units and four combined-cycle blocks – has significantly reduced the country’s dependence on imported oil by burning indigenous natural gas. With an installed capacity of 3,670 MW, the plant supplies roughly 15 percent of Thailand’s demand for electricity, and as such plays a vital role in providing efficient and reliable power to drive the country’s ongoing economic and social development.

Under the contract, awarded by the Electricity Generating Authority of Thailand, Emerson will replace outdated Toshiba controls on blocks 3 and 4 with its Ovation® expert control system. The Ovation system will monitor and control the heat recovery steam generator, steam turbine and balance of plant processes. It will also interface to the GE Speedtronic Mark VI gas turbine. In all, the Ovation system will manage approximately 5,600 I/O points per block (11,200 total).

Equipment delivery for Block 3 is expected October 2008 with plant startup slated for January 2009, while equipment delivery for Block 4 will take place July 2009 with plant startup scheduled for October 2009.
Emerson is designing, engineering and supervising this turnkey project.

“Emerson has helped power generators all over the world modernize their existing units,” said Bob Yeager, president of the Power & Water Solutions division of Emerson. “After upgrading to our leading-edge Ovation technology, other Emerson customers have experienced improvements in availability, reliability and efficiency that come from operating a highly automated plant. We expect the Bang Pakong facility to experience these same operational advantages.”

Company: Emerson Process Management ALGOR, Inc.
Web Site: www.emersonprocess.com
Location: Pittsburgh, PA 15238
Description: Power & Water Solutions, based in Pittsburgh, engineers and supports process control technology to improve the performance and efficiency of power plants, wastewater treatment facilities and water treatment facilities. Read more.

Emerson to Automate PLTU 2 Banten-Labuan Plant in Indonesia

Emerson Process Management announced yesterday that it has received a contract to apply its Plantweb® digital plant architecture with the Ovation® expert control system at the PLTU 2 Banten-Labuan power plant. This new two-unit, 600-MW coal-fired plant is being built in Indonesia’s Banten Longwan Province. The contract was awarded by Chengda Engineering Corporation of China. Emerson is engineering and installing the project.

Emerson’s comprehensive PlantWeb solution includes deployment of the Ovation control system for monitoring and control of the boiler, turbine, burner management system, auxiliary system, which includes water treatment and coal handling, and balance of plant processes. Emerson will supply a total of 33 Ovation redundant controllers (15 per unit, as well as three that will be common to both units) and 23 workstations (seven per unit, plus six common to both units and three for the auxiliary system). The Ovation system, built specifically to meet the unique needs of the power generation industry, will monitor and control a total of 17,000 hard I/O points.

“Initially we selected Emerson because of their proven automation and control technologies,” said Dai Wu, senior engineer, Chengda Engineering Corporation of China. “Since we’ve been working with them, we have become just as impressed with the caliber of their personnel and their in-depth knowledge of power generating equipment and processes.”

 ”We’re gratified by Chengda’s confidence in Emerson’s state-of-the-art control solutions,” said Bob Yeager, president of the Power & Water Solutions division of Emerson. “We’re proud to count them among an ever-growing number of organizations around the world that have chosen PlantWeb and Ovation technology to enhance plant reliability and performance.”   

Company: Emerson Process Management ALGOR, Inc.
Web Site: www.emersonprocess.com
Location: Pittsburgh, PA 15238
Description: Power & Water Solutions, based in Pittsburgh, engineers and supports process control technology to improve the performance and efficiency of power plants, wastewater treatment facilities and water treatment facilities. Read more.


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